Ceramic Double-Sided Lapping Plate

Ceramic Double Sided & CBN Double Sided

Features

Common problems in plane grinding include low grinding efficiency (unable to grind), short service life of grinding disc, substandard workpiece precision, workpiece scratches, poor workpiece finish and blackened surface. Based on the above common problems, our chief engineer has refined the formula, controlled the raw materials, optimized the production process and matched the scientific management system to make our products have more advantages in the market. In the grinding of the end face of the workpiece, the accuracy reaches 2 μm, the finish reaches Ra0.02, and some workpieces achieve mirror effect.

1: [Wear resistance] is 80-120 times that of ordinary grinding wheels

2: [Thermal conductivity] Good grinding thermal conductivity, no workpiece burns

3: [High precision] Grinding workpieces with high precision and good surface quality

4: [High efficiency] Sharp cutting and high efficiency

 

Advantages

1. High grinding efficiency. Use high-quality super-hard abrasives with reasonable abrasive particle size to improve the sharpness of the grinding disc.

2. Long service life. Make the grinding disc have reasonable hardness and stay sharp for a long time to reduce the frequency of dressing and increase the service life.

3. Good shape retention. Our company optimizes the grinding disc formula and provides workpiece grinding solutions to keep the grinding disc in a flat state for a long time to achieve the consistency requirements of workpiece accuracy.

Application and parameters

Ceramic diamond grinding discs are mainly used for grinding of hydraulic components, vane pumps, steering pumps, plunger pumps, hydraulic cycloid motors, oil pumps, nozzles, automotive engine parts, air conditioning compressor parts, carbide tools, PCD, PCBN tools, precision bearings, hydraulic parts and pneumatic components, measuring tools, crystal gems, glass, ceramics, silicon wafers, alumina and other workpieces, and grinding of two end faces.

The number of parts processed by each set of grinding discs is 500,000-1,500,000 pieces

Grit size 80-1,500#

Hardness 100HRB

Outer diameter 150-1,500mm

Aperture 30-500mm

Grinding disc accuracy, flatness, parallelism ≤0.02mm

Finished workpiece accuracy: roughness 0.1 μm-1.2 μm, flatness 0.001mm~0.004mm, parallelism ≤0.002mm, equal height ≤0.002mm

Structure: 
Ceramic grinding discs are made of grinding disc base and super-hard grinding blocks bonded by epoxy resin glue. The shapes of super-hard grinding discs are: round, regular hexagonal, fan-shaped, square. (Can be customized according to customer requirements).   
 

Supporting Equipment
Double end surface grinding machines from China such as Xinxiang Scaife, Xinxiang Wanhua, Xinxiang Risheng, Wenzhou Baicheng, Suzhou Heruit, etc. Double end surface grinding machines from China such as South Korea AM, Japan Koyo, Germany Peter Walter, UK Lemart, etc.
Matching dressing wheel
Dressing wheels are used to dress diamond and CBN grinding wheels. Selecting a dressing wheel based on the different grain sizes and precisions of diamond and CBN grinding wheels makes dressing easier and saves time.

Specifications of double-sided diamond grinding discs and CBN grinding discs

1A2T         2A2T 6A2B	diameter: 300mm - 1500mm
	W(Abrasive layer width): 40mm - 350mm
	X(Abrasive layer height): 3mm -10mm
Parallelism: <=2&mu;m, Flatness: <=2&mu;m, Roughness: Ra0.02&mu;m-Ra0.2&mu;m Durability: Grinding and scribing (25mm*25mm), number of workpieces processed >= 1 million Carbide cutting edge, workpieces >= 1 million

Case 1: Connecting rod surface grinding

Case 2: Double-end grinding disc for carbide seals


 

Case 3: Double-end grinding disc for air-conditioning compressor baffle

 

 

Grinding results
 

Case 4 Alumina Ceramic Seals