198NC Polycrystalline Diamond Tool CNC Grinding Machine

PCD/PCBN tools, carbide, high speed steel tools grinding CNC tool grinder

1. Introduction of 198NC polycrystalline diamond tool CNC grinder
The 198NC PCD & PCBN tool grinder is a fully automatic grinder ideal for manufacturing and re-grinding high-quality tools. The high-end machine 198NC has innovative technologies to facilitate the processing of a variety of special tools, such as vertical spindle movement, B-axis brake system and handwheel handwheel for easy setup and test runs. Use the First Drill Sharpener for pre-processing inspection, re-grinding and post-processing quality inspection, all done with one machine.                                                                                          ( 198NC聚晶钻石刀具数控磨床磨床各部位构成图 )
2. Standard accessories for 198NC CNC tool grinder
(1) German brand CCD system, high-quality column and base castings

The grinding machine is equipped with German high-precision camers system and measurement software. The main performance features include: multiple languages are available and CAD graphics and geometry in process measurement. Accuracy and productivity have been greatly improved.

Main machine elements, such as base, worktable and grinding wheel head, are analyzed by computational fluid dynamics (CFD) to optimize the machine structure. This design achieves the best structural dynamics with minimal deformation

(2) Servo motor, roller linear guide

The brushless servo spindle motor is smaller, lighter, higher torque, high efficiency (2.2KW) and max. speed 6000 rpm/min than conventional motors. The large 100-liter water tank with bag filter keeps the coolant clean for a long time to ensure the highest quality.

To maximize stability and load capacity, the swing axis and positioning axis are equipped with SCHNEEBEGGER wide span and precision linear guides. Whether it is heavy load or fine grinding, it can meet various processing requirements.

(3) There are also some optional accessories. For example, large filtered water tank, universal workbench, electric grinding wheel dresser, high-precision dividing head, etc.

3. What tools are processed by the 198NC polycrystalline diamond tool CNC grinder?
PCD polycrystalline diamond tool grinder application materials: polycrystalline diamond pcd tools, pcbn tools, tungsten carbide tools, high-speed steel tools, etc.




4. Grinding wheel for grinding machine - Tianyou ceramic diamond grinding wheel

(1) The ceramic diamond grinding wheels produced by JCB are suitable for processing PCD tools, carbide blades, cubic boron nitride composite sheets (PCBN) for surface end grinding, external cylindrical and chamfer grinding. They have high processing efficiency, long service life, and are exported in batches to Germany, Japan, the United States and other countries with the most developed machinery industries. Their technology and R&D capabilities are leading in China.

The tool grinders that match the first drill can inspect and grind the tools before processing, and inspect them after processing, reducing the NG of the blades and avoiding unnecessary grinding and trimming.

   
(2) JCB's original vitrified diamond dressing wheel is used to dress vitrified grinding wheels. Compared with conventional grinding wheels, diamond dressing wheels have better shape retention properties.

   

5. Advantages of polycrystalline diamond tool grinder

- MT-198NC spindle lifting design, arc seat brake and MPG handwheel, special tool grinding and adjustment are convenient.

- Polycrystalline diamond tool grinders are widely used and suitable for manufacturing or sharpening high-quality tools.

- The high-end model MT-198NC has creative technology to facilitate various special tool processing, such as vertical spindle movement, B-axis brake system and MPG handwheel for easy setup and running tests.

198NC polycrystalline diamond tool CNC grinder specifications and use cases

1. Specifications of 198NC polycrystalline diamond tool CNC grinder

Standard accessories

2. Grinding Machine Processing Cases

	Material: Element Six PCD Tool type: 25°- R0.02 Function: cutting photovoltaic panel grooves Monthly Consumption: 5000 PCS Grinding wheel: Tianyou ceramic diamond grinding wheel Grinding time: 2min (fine grinding)
	Material: PCD Tool type: TNMA1606 Function: Military turning Grinding time: Rough grinding 15min Grinding wheel: JCB ceramic diamond grinding wheel Fine grinding 5min 30sec Monthly consumption: 1000PCS
	Blade model: TPGD080202FN (BIG fine boring blade) Clamping time: 10 SEC Grinding condition setting: double-sided feed mode Rough grinding amount: 0.04mm Rough grinding feed amount per time: 0.02mm Fine grinding amount: 0.01mm Fine grinding feed amount per time: 0.005mm